Can you answer these questions about mold maintena

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Can you answer these questions about mold maintenance

at present, many factories still do not pay enough attention to mold maintenance. In the factory, the tense and busy work day after day makes it difficult for workers to realize the importance of mold maintenance, and the corresponding maintenance work is less

although many factories regularly collect mold processing and maintenance data, they do not analyze these important data, so that there are still problems like high cost living or maintenance in factories every day. On the contrary, only when the technical workers solve some unexpected problems according to their memory and experience, or pay the price for the existing problems, or need to do some remedial measures, will people pay attention to the problem of mold maintenance

in order to further understand the ability of the workers in the factory to maintain the mold, the factory managers, processing engineers, mold quality inspectors, especially the technical workers who are responsible for using the mold and improving the efficiency of solving problems, improving the accuracy of repair, and extending the service life of the mold, are in important positions, Steve Johnson (s horizontal pushing jaw electronic universal testing machine 1 is generally used for single space electronic universal testing machine teve Johnson is the person in charge of the preparation and maintenance system Department of progressive components company's rubber compound samples, which should be prepared in accordance with gb/t6038 and relevant rubber material standards. At the same time, he is also the developer of moldtrax management system, which is the most comprehensive mold production and maintenance system in the mold industry.) Ten very pertinent questions are put forward. The answers to these questions can easily understand whether they have sufficient ability in mold production and maintenance

1. Do you know why the factory temporarily stopped the normal production of molds? (is it a cost problem or something else?)

2. What is the highest maintenance cost mold in your factory? (in terms of labor cost and processing procedure, etc.)

3. In terms of mold, do you have some deficiencies in your own ability? (electrical, unskilled processing skills, mold adjustment skills, etc.)

4. In terms of products, do you have some deficiencies in your own ability? (adaptability, understanding and completion of the functions of the position?)

5. Which mold in your factory takes the longest time to repair

6. Which kind of mold in your factory needs the most processing

7. What is the average repair time for the mold by the skilled workers in your factory

8. What is the percentage of the total cleaning time for the formwork and processing tools during the maintenance process

9. What are the most costly corrective actions in your plant? (welding, manufacturing, polishing or assembly process?)

10. How much labor will it take to produce a new structure mold in your factory

actively seek basic information

mold manufacturing enterprises are plagued by increasing resin costs, fierce market competition, a large number of employee training, occasional mechanical failures and other problems every day. However, if the enterprise cannot ensure that the mold can run normally and reliably every day, it is unrealistic to solve the above problems

therefore, if the enterprise does not consider these issues, and does not consider why some molds should be discontinued, or why the mold production cannot run normally and stably, the result will be unimaginable

if a mold producer does not have such knowledge, it will be difficult for him to improve his own production efficiency, and thus it will be impossible for him to make profits. In this way, when problems occur in the production process, you will only become helpless, and the losses of the company will be doubled

make effective use of data

when considering the overall capital investment in processing and manpower, most factories, even small-scale factories, will analyze their existing data. But this process is only a small part of it. If you want the mold production of an enterprise to run reliably at any time and produce high-quality molds as uninterruptedly as possible, the enterprise needs to spend a lot of time to collect useful data, and carefully analyze and use it. Of course, if your factory has made great efforts in collecting data, why not make good use of them

the reason why data can not be used up and down effectively is that the root of this problem is that in the past, data sorting was carried out by hand, and the data sorting was only carried out when required by the department head, which makes it meaningless to analyze the collected data. At present, many factories use Excel data sheets when collecting data, rather than the previous manual methods. The advantage of this is that the analysis of this kind of tabular data will not be misunderstood or make people feel ambiguous. For example, the following situations will not occur: "the mold needs to be repaired", but the answer is "the mold repair is completed" or "it has been completed"

necessary changes

on this issue, the transformation from passive to active is based on using these important data to help you formulate correct maintenance plans and improvement measures, and this improvement is continued over time

according to statistics, in the United States, only in terms of human resources, factories that systematically analyze data like this can save the company $150000 in two years. Through the effective analysis of the data, the mold factory has avoided unexpected production downtime as much as possible, which also provides conditions for the factory to find better maintenance solutions in practice

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